Kedel Recycled Plastics

The Problems Presented By Plastic Misuse & How To Combat Them 

Today plastics dominate our lives. We use a shocking amount of plastic on a daily basis, often without even realising it. Some of the day to day plastic that we use includes plastic carrier bags, water bottles, the packaging that our food is wrapped in, beauty products, sanitary towels and cleaning products.

According to the United Nations Environmental Program, between 22 percent and 43 percent of the plastic used worldwide is disposed of in landfills. All this plastic is being wasted and more importantly, causing huge environmental problems.

It releases toxic chemicals into the atmosphere when burnt, kills ocean life and leaves unnecessary waste all over our planet. Experts are now describing some of the oceans around Australia as a ‘plastic soup’ filled with all sorts of plastic debris. Is this really how we want to treat our planet?

Plastics are here to stay. Literally. In the environment plastics will photodegrade which means they break up into smaller and smaller pieces, but they won’t disappear. To manage the build up of our waste we have a few different options: landfill, burn, or attempt to recycle.

Plastic is a killer. It kills millions of seabirds and ocean creatures every year who get caught up in plastic debris and discarded fishing nets, or end up trying to ingest plastic. In recognition of their impact countries such as Bangladesh or China banned the use of single plastic bags fourteen years ago.  The UK introduced a charge on single use plastic carrier bags in 2015.

What can you do to help?

Environmental and health issues are down to human behaviour. The good news is that this means that there is a recognisable solution, behaviour change. The bad news is that changing people’s behaviour worldwide isn’t an easy task. Plastic is one of the biggest environmental problems, yet it has a pretty straightforward solution: change behaviour.

Reduce, Reuse, Recycle kendal plastics features 2

Three simple words to live by.  If we can reduce our consumption that is great.  If you have to buy plastic then at least make an effort to reuse it. Many things can be safely reused over and over again. If you cannot reuse something then recycle it.  A lot of plastics can’t be recycled so do check with your local authority.

Plastic water bottles

Can you invest in a long lasting bottle and save yourself the hassle and money of buying single use plastic bottles? People spend a lot more than they realise on plastic bottles each year, you could save quite a bit of money by investing in a reusable water bottle.

If you are caught out and you need to buy a plastic bottle, try and remember to take the lid off and rinse it out when you recycle it.  Young children overseas painstakingly unscrew every bottle top from the plastic bottles so that the bottles can be recycled (different plastics) that high income countries ship for recycling.

Food shopping

Instead of using plastic bags, get into the habit of carrying a small foldaway bag in your handbag. Also when you are buying your weekly food shop, or any products, try and avoid buying things with lots of plastic packaging.

Make a song and dance

We need to start questioning companies not only why they are using so much plastic (it costs the earth but it also costs them and therefore us). Excessive packaging equals higher charges for us.

Can they look at innovative ways to protect our produce?  Does a beauty or hygiene product really need plastic in it? It’s frustrating that more supermarkets don’t provide biodegradable bags such as corn based for fruit and vegetables. Don’t be afraid to question companies and try and inspire change.

These are just some of the things you can do to help. There are so many ways you can alter your lifestyle in order to help the environment. You might not think you can personally make a huge difference, but every little helps.

David is an expert on recycling and is passionate about helping to save our planet. He regularly writes for environmental, eco-living and recycling websites and is a key writer for kedel.co.uk, a company that sells recycled plastics.

Here are Facebook and Twitter links

Please note…

This post was written by the contributor and  is  a PfU.K. Directory submission.

And the Pf U.K. Directory is…?

…a directory of UK-based groups, organisations businesses and individuals who are responding to the problems presented by the misuse of plastic. That does not mean anti-plastic necessarily but certainly plastic-problem aware.

The DIRECTORY is to promote their fantastic work. Read more here…

Got a project?
It is very easy to get a project featured. Each contributor submits a short synopsis of their project, focussing on the plastic aware element and I post it. You can read the submission guidelines here.

 

Recycled Plastic Lumber

Plastic lumber is often the end product of the plastics (mechanical) recycling chain.

Which may go as follows

  • Virgin PET bottle to fleece or carpet
  • Carpet fibers to plastic lumber.
  • Plastic lumber to waste disposal plant – though manufacturers claim that plastic lumber can be recycled again.

This process is sometimes called DOWNCYCLING.

It is a versatile product especially good for wet or high risk situations and it is very easy to make 

Key points to note about recycled plastic lumber (as taken from the industry website)

  • Reduction of energy consumption by 66%plastic lumber featured
  • Production of only a third of the sulphur dioxide
  • Production of only half of the nitrous oxide
  • Reduction of water usage by nearly 90%
  • Reduction of carbon dioxide generation by two-and-a-half times
  • 1.8 tonnes of oil are saved for every tonne of recycled polythene produced
  • Lasts 5 times longer than timber
  • Rot and algae proof
  • Crack, chip and splinter proof
  • Insect and animal resistant
  • Non slip
  • UV resistant
  • Vandal Resistant
  • Less Flammable than timber
  • Easy to clean
  • Can be worked like timber
  • Holds screws and fittings well
  • Reduced Whole Life Costs
  • Diverting Material from Landfill
  • Reduces the carbon footprint of any project
  • Labour saving – minimal maintenance

Find out more at British Recycled Plastics

More on recycling here

Other ways to recycle and reuse plastic trash here

Recycling and  waste plastic – a discussion

And find more recycled plastic products here

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Swimwear Recycled

Well my Decathlon, unsustainable boy shorts have finally fallen apart and it is time to source some new, more ethical swim wear. Given my …. lets call it chunky…. form,  this is an area where I feel I might have to go with lycra. Yes it’s plastic but I need it to keep my pants on. So I am looking at recycled, recyclable stretch swim wear as the way to go. Until I learn how to make my own, this is the best I can do and the only realistic option for those who can’t sew.

Davy Jones

This is a very nice project…Davy Jones have just launched a ranges of swimwear made from ” 100% regenerated nylon yarn from waste including spent and ghost fishing nets. And are designed to last longer, fighting the trend of throwaway fashion and creating something that can keep up with you in all conditions.
WE are looking to build a closed-loop resource system within the brand. While OUR SUITS ARE BUILT TO LAST, when THEY DO eventually reach the end of THEIR life, we want you to be able to return them to us and we will recycle or regenerate the resource content. The target will be to achieve 60% closed loop recycling by 2020.”

They are also made in the U.K. 

Visit the website here 

Rizboard Shorts
If I was younger, slimmer and richer I would go for a pair of these…..Rizboard Shorts for surfers – ladies and gents….
These are designed in London, made in Portugal, from recycled fabric and they have a recyswim wear recycle postcling program to take back old shorts.  Nice designs too.  Some blurb for the website…

“Riz Smith, the founder and creative director, is a London-based designer and surfer. After years of designing swim and beachwear for various global brands, he became acutely aware of the need for something better. With this in mind he set out to build a small, honest brand shaped around the aspiration of creating ‘The most beautiful and sustainable swim shorts in the world’.WE DON’T WANT OUR SHORTS LITTERING LANDFILLS OR OCEANS. SO, IN AN EFFORT TO DO OUR PART WE’VE SET UP THE RIZCYCLING PROGRAMME.

This means working with our customers, you, to create a perpetual loop that transforms waste and old swimwear into beautiful new products.

Today all our shorts are made from 100% recycled and recyclable fabrics. By offering a 25% discount on a new pair of shorts, we encourage you to donate your old unwanted surf shorts for us to reuse or rehome.

Speedos
Here’s another scheme I came across. For those of you who like a sustainable banana hammock….and who wouldn’t. Best of all worlds surely?

Aquafil & Speedo

Aquafil today announced it has partnered up with with Speedo USA. Aquafil, specializes in the production of a synthetic fabric called Econly Nylon 6. It is, according to Sustainable Brands, made from upcycled fishing nets, old carpets and other nylon products that have reached the end of their product life. Better still it is endlessly recyclable.

Speedo specialize in the manufacture of swimwear known for those very skimpy trunks known as budgie smugglers. The ones that make you avert your watering eyes.

Aquafil will be taking Speedo’s left over fabric scraps and turning it back into nylon fibre. This will be used to make PowerFLEX Eco fabric which will turned into more swimwear.

Powerflex consists is78 percent ECONYL nylon the rest is Extra Life LYCRA®.

An article in Sustainable Brands quotes Speedo as saying “the resulting fabric retains its shape up to 10 times longer than traditional swimwear fabrics, is resistant to chlorine, sagging and bagging and is offered in styles designed for both performance and fitness swimmers.”

The article claims that “ECONYL offers the same quality and performance as traditionally manufactured nylon and can be recycled an infinite number of times without any loss in quality.”

What it doesn’t say is how or indeed if you can recycle your trunks.However that should be a possibility. Patagonia uses a similar sort of fabric and runs a return and recycle scheme.

Outerknown

This fabric is also used in  surfer Kelly Slater ‘s new men’s apparel line,Outerknown,

Read more about similar types of synthetic fabric.

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Carpets

“The chemicals used in the manufacturing of carpet, interior furnishings and building materials may release volatile organic compounds (VOCs) through a process known as off-gassing. Carpet can release volatile organic compounds into the air, especially when first installed. Emissions from new carpet are among the lowest of any household’s indoor furnishings and the most important potential source of VOCs is a component (styrene) of the latex used for the carpet’s backing. Other, less significant sources are dyestuffs and textile auxiliaries, if these have not been completely rinsed out during the process.”

Read more here

RUBBER UNDERLAY

Rubber underlays
“between three main types, namely waffle rubber, sponge rubber and dense rubber.
The waffle and sponge rubber underlays are often graded by their roll weight per 15 square metres, typically as 60lb, 80lb, 100lb and so on, up to around 130lb,
the greater the weight, the more durable and hardwearing the product is, giving longer life to your carpet. Duralay and Tredaire both offer a number of products of this type ranging from 60lb upwards. AirLuxe offer their comprehensive Colourways range covering weights of 100lb up to 150lb for heavier wear areas, or their Footsteps range for the more price conscious.

Dense Rubber underlays are usually graded by their thickness rather than weight, these underlays being a little firmer underfoot than the waffle and sponge rubber varieties, but giving excellent carpet support, especially in heavy foot traffic areas. Duralay Treadmore and Endurance are excellent value products.”

Read more here

The manufacturing process – from Interflor

“The styro butadiene synthetic rubber (SBR) is blended with oils, blowing agents and fillers to create the desired performance characteristics. This is followed by a process called calendarising, where the mix is converted to a smooth and consistent paste.

Once the paste is ready it is rolled into a wide thin sheet, and this in turn is rolled onto a chain to produce the desired profile of either a ‘flat’ or ‘waffle’ underlay. The sheet is then heated at temperatures up to 250˚c and blown, cured and allowed to cool. Finally it is trimmed, cut, rolled and wrapped into branded polythene packaging.

The rubber comes from used car tyres, so the basic raw material comes from 100% recycled sources. Every square metre of crumb rubber underlay contains the rubber of at least one car tyre!

The used car tyres are ground and processed to produce tiny crumbs. These are mixed with latex foam, and the mixture is then poured on to various types of backing material

Vocs from rubber & plastic http://discovery.ucl.ac.uk/1400852/1/2047058413Y.0000000125.pdf

To briefly address some of your questions:

Recycled rubber flooring is very green as it diverts used products from the landfill, and isa durable, renewable material.
There can be off-gassing of VOCs which could be harmful if one has sensitivities.These odors will dissipate over time into the atmosphere.
Manufacturers’ products vary in their environmental and health impacts.
FloorScore is a certification program that tests resilient flooring products, like rubber flooring, for Indoor AirQuality.FloorScore certified products work well for a basement with the proper installation
read more here

Duralay, Tredair and Interflor

Interfloor, part of the Victoria plc group of companies, was created by the merger of Tredaire and Duralay in 2002 but our heritage dates back to the 1940s when Duralay began manufacturing the first carpet underlays in the UK.

We are Europe’s largest manufacturer of carpet underlay and flooring accessories and we supply our products to flooring retailers, distributors and flooring contractors in the UK and around the world.

Duralay quality carpet underlay made in UK. Underlay for durability low-tog high dB rating hard wearing contract flooring specified international certificated.

Crumb Rubber is environmentally friendly as it is made made from recycled rubber.

Wilsons Underlays Ltd
Address: Ravenswharf Rd, Dewsbury WF13 3RD

Recycling synthetic carpets is not only possible but cost effective too!

Each year 400,000 tonnes of carpet waste is buried in UK landfill

Increasingly, businesses, householders and local authorities are looking for better alternatives for the recycling of unwanted carpet materials. We help ensure that the growing demand for carpet recycling services is met.

Carpets are made from natural and synthetic fibres, which still have a value once the carpet is no longer wanted; they can be used in a wide range of applications from sports surfaces to insulation.

Carpet Recycling UK is a not for profit membership association working to increase the recycling of carpet waste across the UK

Check out the website

Recycle your own plastic…

Just read this article in Recycle Reminders  about Dutch designer Dave Hakkens. He has just gone and made himself a plastic recycling machine that  combines “a plastic shredder, extruder, injection moulder, and rotation moulder to create bins, lampshades, candle holders, and other knick-knacks from waste plastic. “I wanted to make my own tools so that I could use recycled plastic locally,” he said.”

Course you did, who doesnt? And he is not just clever but generous. Check this out.

“He plans to upload the blue prints of his project online, so that people the world over can set up their own recycling workshops and create new products from neighborhood waste. He hopes that ideas generated due to crowdsourcing can help improvise the prototype.”

Do read the full article … and if you have any spare change…… And you can visit his precious plastic project here and see his other projects here.

 

Of course the best solution is not to make any plastic waste at all.

 

Terracycle Recycling Scheme

It is almost impossible these days to buy unwrapped plastic free biscuit unless you live in Huddersfield where you can buy them loose.

But if you don’t, what to do? Give up biscuits…..hmmmmm.

OK, it’s not a great solution, but  Mc Vities have started a biscuit wrapper recycling scheme. You save up the wrappers and post them off (for free with pre paid labels) and they get recycled. Its better then binning them. In their own words

Biscuit-Wrappers-Arrow-Image-v2-UK

“McVitie’s has recently teamed up with recycling experts TerraCycle to launch the McVitie’s Biscuit Wrapper Brigade. Biscuit wrappers are recyclable, but very little mixed plastic recycling is carried out by local council kerb side collections, resulting in millions of biscuit wrappers being sent to landfill. McVitie’s and TerraCycle’s initiative – a first for the industry – encourages consumers to help end this enormous waste of resources by sending in their used biscuit wrappers to be recycled. For more information, visit www.terracycle.co.uk.”

Please note, you need to send shipments that weigh at least 0.12 kg -approximately 50 units of biscuit wrappers.

So if you can’t refuse, at least you can recycle…. more tea vicar?

Free recycling programs

TerraCycle offers free recycling programs funded by brands, manufacturers, and retailers around the world to help you collect and recycle your hard-to-recycle waste. Simply choose the programs you’d like to join; start collecting in your home, school, or office; download free shipping labels; and send us your waste to be recycled. You can even earn rewards for your school or favorite non-profit!

For example I use an electric toothbrush because bamboo really doesnt work for me. But they come with a lot of plastic. Which my council wont recycle.

How to participate

There are 2 different ways to participate in this programme:

1) Drop off your oral care products and packaging at your nearest public drop-off location

Find your nearest public drop-off location on the interactive map above and drop off any accepted oral care products and packaging during the opening hours.

To learn more about public drop-off locations, please click here.

2) Set up a public drop-off location

Please note this only applies to members participating in the recycling programme.

If there are no public drop-off locations near you, you can set up your own. Simply follow the steps below:

Create a TerraCycle® account
Find a public place to host your collection (with the prior consent of the person in charge of the place)
Fill out this form to finalise your request
Please note that you have more chances to be selected to open a public drop-off location if you live more than 5 miles away from an existing public drop-off location for this scheme.

To learn more about what public drop-off locations are and what it involves to set up one, please click here.

See all Learn more

See what products can be recycled here https://www.terracycle.com/en-GB/brigadesYou can find other biscuit related posts here.

Synthetic Fibres

Know Your Fibres

  • Textiles and ultimately clothing start with fibres.
  • Fibres are short fine hairs that can be twisted or spun into longer thread or yarn.
  • This may be woven or knitted into fabric.
  • Fibres (and then yarns and ultimately fabrics) can be can be natural, synthetic or chemically produced hybrid called regenerated fibres.
  • Read more about fibres and fabrics HERE

Synthetic Fibres
An Introduction

  • These are man-made from chemicals many of which are petroleum derived.
  • Most are derived from oil and coal.
  • Most do not biodegrade.
  • 60% of fibres used today are synthetic and most of them are are petroleum derived, plastic in fact.
  • The most common are: Acrylic Nylon and Polyester 

Acrylic fibre 

Resembles wool and so is used to replace that natural fibre.

Nylon

Used as a silk substitute. It is a very fine and strong fibre so can be used to make ladies tights.

A main ingredient of Nylon  is “the chemical adipic acid. Producing the acid was once the largest source of industrial nitrous oxide (N2O), a greenhouse gas. Efficient pollution controls have reduced adipic acid emissions 61 percent between 1990 and 2006, according to the U.S. Environmental Protection Agency. But the chemical still accounts for 5-8 percent of global human-caused emissions of N2O.” read more

Polyester 

Polyester is one of the most popular man-made fibres. It is the same  Polyethylene terephthalat, (frequently shortened to PET or PETE and was formerly called PETP or PET-P), that is used to make bottles and a lot of other plastic stuff.

When making polyester, “Antimony is leached from the fibers during the high temperature dyeing process which is then expelled with the waste water. If not properly cleaned this results in a hazardous water pollutant.  Acrylonitrile used to make acrylic fibres is classed by the EPA as a probable human carcinogen (Group B1).

Plastic Fabric Pollution

 synthetic fibres have the same qualities as plastic. The problems with a polyester sock are the same as with a PET bottle. Though you get more wear out of a sock eventually it gets thrown away and because it is now non-biodegradable rubbish it needs to be special disposed of. Which is expensive and not always effective. Often cheap clothes and fabrics are not properly disposed of and go on to pollute the environment in the same way a bottle may. Plus all the other problems attendant with plastic products (you can read more about the problems with plastic here).

Micro Pollution

And it’s not just end of life disposal that is difficult, synthetic fabrics pollute through out their life time. Everytime they are washed they shed thousands of non biodegradable micro plastic fibres that wash down the drains and into the oceans where they are now affecting the ecosystem, (see micro plastics for more)

The energy used (and the CO2 emitted) to create 1 ton of spun fiber is much higher for synthetics than for hemp or cotton. 

Fabrics that can be chemically recycled

The focus of this blog is the plastic rubbish created by our addiction to disposable products. As a result I sometimes sound dismissive of recycling. As a solution for overconsumption of  throw-away plastic products  it is pants-  boycott the ( plastic I mean not pants ). However as a solution to so many other plastic problems it is the bees knees.

Recycling is good and plastics are particularly suited to being recycled – and getting more so. It seems that as we built plastics,  so we can now  pull them apart and then rebuild them again… and again… and again …

And the science is getting better everyday.

Check out these ( copied from article sustainable textiles which I recommend you read in full)

Teijin for example developed a closed-loop, perpetual recycling system for polyester products whereby the products are broken down into polymers, and then processed into new fibre with characteristics equivalent to virgin fibres. The Tejin technology is featured in many of Patagonia’s outdoor garments.

Victor invented their own environmentally safe, closed-loop perpetual polyester recycling system powered by renewable hydroelectric energy. The fabrics made from this fibre are targeted at the interior design market.

Climatex‘s closed-loop system upholstery fabric is biodegradable. It is also good for human consumption and production waste is used as fertilizer by the farmers in the factory’s vicinity. The fabric is prominently flown around the world in the A380 Airbus.

There’s a lot to think about there

There are lots more ways to recycle, reuse and recraft waste plastic HERE

N.B.

Lines changes, products get removed. For more information why not ask the Plastic Is Rubbish FB group for updates. They are a great source of tidbits, personal experience and the latest news. Why not join them and share the plastic free love x

And before you go…

If you have found the #plasticfree information useful, please consider supporting us. It all goes to financing the project (read more here) or

Buy Me a Coffee at ko-fi.com

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Melt & Press Recycled Plastic

One of the most innovative plastic recycling companies I have come across is the Wales based Smileplastics. They make the most wonderful plastic sheeting out of old wellies, C.D.ds, banknotes and everything else.

Here’s how

“The material we buy often looks like multi-coloured cornflakes which we lay out by hand in our moulds and then press in our hydraulic presses. Through heat and thousands of tons, the material fuses and takes the shape of the mould before we cool it and take out a solid sheet of recycled plastic – our product.

Most of our sheets are made from 100% waste plastic – we don’t add any binding agents or resins, so it is simply the combination of heat and pressure that transforms the individual chunks or flakes into a complete board.”

These are not just recycled plastics but works of art with the main ingredient determining how the end product looks. The children’s rubber welly sheet is large blobs of colour and rubbery. The banknote features shredded banknote in clear plastic for the rolling in millions feel

The plastic sheets can be used for anything from furniture to work surfaces.

More on recycling here

Other ways to recycle and reuse plastic trash here

Recycling and  waste plastic – a discussion